Boiler Operation, Maintenance & Safety

Course Introduction

This comprehensive 5-day training program is designed to provide participants with essential knowledge and skills to operate, maintain, and ensure the safety of industrial boilers. The course covers boiler types, operations, troubleshooting, and safety protocols, focusing on maximizing efficiency, reducing downtime, and preventing hazards. Participants will also learn how to identify potential risks, perform routine maintenance, and comply with regulatory standards.

Objectives

By the end of this course, participants will be able to:

• Understand the fundamentals of boiler operation and different boiler types.
• Perform routine and preventive maintenance to ensure boiler efficiency.
• Identify and troubleshoot common boiler issues.
• Apply safety procedures and risk management strategies for boiler operation.
• Comply with regulatory and environmental standards related to boiler systems.
• Implement energy-saving measures to optimize boiler performance.

Target Audience

• Boiler Operators
• Maintenance Technicians
• Mechanical Engineers
• Safety Officers
• Plant Managers
• Facility Engineers

Daily Topics

Day 1: Boiler Basics and Types

• Introduction to boiler systems and their components
• Types of boilers: Fire-tube, water-tube, and package boilers
• Boiler fuel types and their impact on efficiency
• Understanding boiler specifications and ratings

Workshop:

Identifying boiler components and their functions

Day 2: Boiler Operation and Controls

• Startup and shutdown procedures
• Boiler control systems and instrumentation
• Understanding steam production and heat transfer
• Managing boiler water levels and fuel-air ratio

Practical Session:

Hands-on exercise on boiler controls and settings

Day 3: Boiler Maintenance and Troubleshooting

• Preventive maintenance schedules
• Cleaning and inspection of boiler parts
• Identifying common boiler problems (e.g., leaks, scaling, corrosion)
• Troubleshooting techniques for operational issues

Case Study:

Diagnosing and solving boiler faults

Day 4: Boiler Safety and Risk Management

• Understanding boiler hazards and risks
• Implementing boiler safety protocols
• Emergency shutdown procedures
• Pressure vessel regulations and compliance

Workshop:

Safety drill: Simulating boiler emergency situations

Day 5: Energy Efficiency and Environmental Compliance

• Energy-saving measures for boiler operations
• Reducing fuel consumption and emissions
• Environmental standards for boiler systems
• Boiler performance optimization strategies

Final Project:

Developing a Boiler Maintenance and Safety Plan

Assessment:

• Daily quizzes
• Practical exercises and troubleshooting sessions
• Final project presentation

Certification:

Participants will receive a Certificate in Boiler Operation, Maintenance & Safety upon successful completion of the course.

For registration & more information please contact

NAYEL Training Centre 

Tel: +971 4 379 7245 | Mob: +971 50 249 6876 | WhatsApp: +971 50 249 6876

Email:  [email protected]