Centrifugal Compressors & Steam Turbines: Operation, Maintenance, and Troubleshooting

Course Introduction

This 5-day training program focuses on operating, maintaining, and troubleshooting Centrifugal Compressors and Steam Turbines. The course will provide participants with in-depth knowledge of these critical mechanical systems, including performance optimization, failure analysis, and best practices for preventive maintenance. Emphasis will be placed on maximizing operational efficiency, ensuring reliability, and adhering to safety protocols in both industrial and power generation applications.

Objectives

By the end of this course, participants will be able to:

• Understand the basic principles of centrifugal compressors and steam turbines operation.
• Identify key components and functions of compressors and turbines.
• Perform routine maintenance and troubleshoot common problems.
• Apply preventive maintenance strategies to maximize equipment uptime.
• Understand performance testing and optimization techniques.
• Implement safety protocols during operation and maintenance.
• Analyze and prevent failure modes related to compressors and turbines.

Target Audience

• Mechanical Engineers
• Maintenance Technicians
• Operations Engineers
• Reliability Engineers
• Plant Managers
• Power Generation Technicians
• Mechanical Maintenance Supervisors

Daily Topics

Day 1: Introduction to Centrifugal Compressors and Steam Turbines

• Overview of centrifugal compressors and steam turbines
• Basic operating principles of compressors and turbines
• Understanding key components (rotors, casings, bearings, etc.)
• Applications of centrifugal compressors and steam turbines in industries
• Performance characteristics and efficiency factors

Workshop:

 Dissecting compressor and turbine components to understand their operation

Day 2: Operation and Control of Centrifugal Compressors

• Startup and shutdown procedures for centrifugal compressors
• Control systems and instrumentation in compressors
• Managing pressure, flow, and temperature in compressors
• Air compression cycle and its impact on performance
• Troubleshooting common compressor issues (e.g., surging, choking, vibration)

Practical Session:

Hands-on experience with compressor controls and performance monitoring

Day 3: Steam Turbine Operation and Performance

• Steam turbine fundamentals: working principles and types (back-pressure, condensing)
• Key operating parameters: steam flow, pressure, temperature, and exhaust conditions
• Managing turbine load and efficiency optimization
• Start-up and shutdown procedures for steam turbines
• Performance monitoring and failure detection in turbines

Case Study:

 Analyzing a steam turbine performance issue and formulating a solution

Day 4: Maintenance Strategies for Compressors and Turbines

• Preventive maintenance plans for compressors and turbines
• Inspection techniques: vibration analysis, thermal imaging, and oil analysis
• Lubrication practices for bearings and rotors
• Managing wear and tear in turbine blades and compressor stages
• Spare parts management and inventory optimization

Practical Session:

Performing hands-on maintenance tasks (lubrication, inspection, vibration checks)

Day 5: Troubleshooting, Failure Analysis, and Safety

• Common failure modes for centrifugal compressors and steam turbines (mechanical, electrical, and control system failures)
• Root cause analysis for compressor and turbine issues
• Best practices for troubleshooting and identifying system malfunctions
• Safety protocols during maintenance and operation (lockout/tagout, hot work, etc.)
• Regulatory compliance and industry standards (ISO, ASME)

Final Project:

Group discussion and analysis of a real-world case of turbine or compressor failure

Assessment:

• Daily quizzes and knowledge checks
• Practical exercises and troubleshooting scenarios
• Final project presentation

Certification:

Upon successful completion of the course, participants will receive a Certificate in Centrifugal Compressors & Steam Turbines: Operation, Maintenance, and Troubleshooting.

For registration & more information please contact

NAYEL Training Centre 

Tel: +971 4 379 7245 | Mob: +971 50 249 6876 | WhatsApp: +971 50 249 6876

Email:  [email protected]