Fundamentals of Pipeline Design & Hydraulic Modeling

Course Introduction

This 5-day training program is aimed at engineers, designers, and technical personnel involved in the design, installation, testing, and hydraulic modeling of pipeline systems. The course will provide in-depth knowledge of pipeline design principles, installation techniques, testing procedures, and how to create and analyze hydraulic models for pipeline optimization. Participants will learn about the factors influencing pipeline performance and how to ensure the integrity and safety of pipeline systems in industrial applications such as oil & gas, water, and wastewater industries.

Objectives

By the end of this course, participants will be able to:

• Understand the fundamentals of pipeline design, including material selection, layout, and specifications.
• Gain practical knowledge in pipeline installation methods and best practices.
• Learn about pipeline testing procedures, including pressure testing, leak detection, and inspection techniques.
• Understand the principles of hydraulic modeling and how to optimize pipeline flow using simulation software.
• Be able to troubleshoot and resolve common pipeline system issues and improve overall efficiency.

Target Audience

• Pipeline Engineers and Designers
• Mechanical, Civil, and Process Engineers
• Installation Technicians and Managers
• Operations and Maintenance Personnel
• Project Managers in industries like oil & gas, water supply, and chemical processing
• Anyone involved in pipeline design, testing, or hydraulic simulation

Daily Topics

Day 1: Introduction to Pipeline Design and Material Selection

• Overview of pipeline systems and their applications in various industries
• Key factors in pipeline design: Pressure, flow rate, temperature, and chemical compatibility
• Selecting appropriate materials for pipelines: Steel, PVC, HDPE, and composite materials
• Design considerations: Wall thickness, pipeline diameter, and corrosion protection
• Pipe fittings and components: Valves, elbows, tees, flanges, and expansion joints
• Pipeline layout: Routing, elevation, and trenching considerations

Workshop:

Design a basic pipeline system using appropriate materials and components based on a case scenario

Day 2: Pipeline Installation Techniques and Safety Considerations

• Installation methods: Trenching, horizontal directional drilling (HDD), and trenchless technology
• Welding techniques and jointing methods for pipeline connections
• Handling and storage of pipeline materials during installation
• Pipeline installation best practices to avoid deformation, contamination, and damage
• Safety standards and regulations for pipeline installation (ASME, API, etc.)
• Managing risks during installation: Ground stability, weather conditions, and personnel safety

Practical Exercise:

Review and assess pipeline installation standards and methods for a given installation scenario

Day 3: Pipeline Testing and Inspection Methods

• Pressure testing: Hydrostatic and pneumatic testing, including safety precautions
• Leak detection methods: Visual inspection, acoustic sensors, and electronic leak detection
• Non-destructive testing (NDT) techniques for pipelines: Ultrasonic testing, radiographic inspection, and magnetic particle testing
• Commissioning procedures and operational testing for newly installed pipelines
• Maintaining pipeline integrity: Regular inspections and monitoring of existing pipelines
• Case studies of real-world pipeline failures and the importance of testing
• Workshop:

Simulate and conduct a pressure test on a pipeline section and analyze results

Day 4: Hydraulic Modeling and Simulation of Pipelines

• Introduction to hydraulic modeling: The basics of fluid flow, pressure, and temperature in pipelines
• Using simulation software (e.g., AFT Fathom, PipeFlow, etc.) to model pipeline systems
• Flow analysis: Calculating pressure drop, velocity, and flow rate in pipelines
• Optimizing pipeline design using hydraulic models to minimize losses and improve efficiency
• Modeling transient conditions: Surges, water hammer, and pump shutdown scenarios
• Practical applications of hydraulic modeling in oil, gas, and water pipeline systems

Practical Exercise:

Build a simple hydraulic model of a pipeline system and simulate different flow conditions

Day 5: Troubleshooting, Maintenance, and Best Practices

• Common pipeline system issues: Blockages, corrosion, scaling, and erosion
• Strategies for troubleshooting pipeline flow problems and pressure drops
• Optimizing pipeline maintenance schedules: Inspection intervals, cleaning methods, and corrosion management
• Pipeline protection systems: Cathodic protection, coatings, and corrosion inhibitors
• Effective communication and collaboration between design, installation, and maintenance teams
• Best practices for pipeline system reliability and life cycle management

Final Project:

Group project: Design, install, and test a pipeline system, incorporating hydraulic modeling and best practices for maintenance

Assessment:

• Daily quizzes and knowledge checks
• Practical exercises and simulations
• Final group project and presentation

Certification:

Upon successful completion of the course, participants will receive a Certificate in Pipeline Design, Installation, Testing & Hydraulic Modeling.

For registration & more information please contact

NAYEL Training Centre 

T: +971 4 379 7245 | M: +971 50 249 6876 WhatsApp +971 50 249 6876

Email [email protected]