Fundamentals of Process & Mechanical Engineering

Course Introduction

This 5-day course is designed to provide a comprehensive introduction to the key concepts in process and mechanical engineering. The course focuses on fundamental principles, essential tools, and practical applications in these two interconnected fields. It covers essential topics like fluid dynamics, thermodynamics, materials, heat transfer, and mechanical systems used in industrial settings.

Objectives

By the end of this course, participants will be able to:

• Understand the core principles of mechanical and process engineering.
• Apply fluid dynamics and thermodynamics in process system design and analysis.
• Gain insight into material properties and their role in engineering design.
• Understand heat transfer mechanisms and their applications in process systems.
• Develop problem-solving skills for basic process and mechanical engineering challenges.
• Learn the fundamentals of mechanical systems and their integration into industrial processes.

Target Audience

• Process Engineers
• Mechanical Engineers
• Technicians and Technologists
• Production and Operations Managers
• Engineering Students
• Anyone seeking foundational knowledge in process and mechanical engineering

Daily Topics

Day 1: Introduction to Process & Mechanical Engineering

Course Overview and Objectives

 Introduction to the course content, goals, and expected outcomes.

Basic Principles of Mechanical Engineering

Overview of mechanical engineering principles: Force, motion, energy, and work.

Introduction to mechanical systems: Pumps, compressors, turbines, and motors.

Basic Principles of Process Engineering

Definition and key concepts in process engineering: Process flow, material balance, energy balance.

 Process industries: Oil, gas, chemical, power, and water treatment.

Interconnection of Process and Mechanical Engineering

 How mechanical systems and process systems interact in industrial applications.

Hands-on Activity: Introduction to simple mechanical system designs and process flow diagrams (PFDs).

Day 2: Fluid Mechanics and Thermodynamics

Fluid Mechanics Basics

 Fluid properties: Density, viscosity, pressure, and temperature.

 Fluid dynamics: Bernoulli’s principle, continuity equation, and flow regimes.

 Types of flow: Laminar, turbulent, and transitional.

Thermodynamics in Process Engineering

Laws of thermodynamics: First and second laws.

Heat and work in thermodynamic systems.

Application of thermodynamics in energy production and heating systems.

Hands-on Activity:Fluid flow calculations and simple thermodynamics problem-solving exercises.

Day 3: Material Science and Heat Transfer

Material Properties in Engineering

Understanding material types: Metals, polymers, ceramics, and composites.

Mechanical properties: Strength, elasticity, hardness, and fatigue.

 Material selection in engineering designs.

Heat Transfer Mechanisms

Modes of heat transfer: Conduction, convection, and radiation.

Heat exchangers and their design principles.

Application of heat transfer in industrial processes such as chemical reactors, boilers, and HVAC systems.

Hands-on Activity:Heat transfer calculation exercises using real-world examples.

Day 4: Mechanical Systems and Equipment

Mechanical Systems Overview

Key components of mechanical systems: Motors, valves, turbines, and heat exchangers.

Mechanical equipment used in process industries: Pumps, compressors, and conveyors.

Maintenance and troubleshooting of mechanical systems.

Introduction to Process Equipment Design

Basic principles of designing mechanical equipment for process systems.

Design considerations for pumps, motors, and compressors.

 Integration of mechanical and process equipment in system design.

Hands-on Activity:Equipment design considerations and mechanical system layout.

Day 5: Industrial Applications and Problem Solving

Industrial Process Design

Process design principles: Material balance, energy balance, and process optimization.

 Integration of mechanical systems into process systems.

Problem-Solving in Process & Mechanical Engineering

 Identifying and solving basic process and mechanical engineering problems.

 Real-world case studies: Challenges in process design, system failure analysis, and maintenance issues.

Future Trends in Process & Mechanical Engineering

 Advancements in process and mechanical engineering, including automation and sustainable practices.

Hands-on Activity: Group problem-solving activities based on real-life industrial challenges.

Course Review and Certification:

• Review of key concepts learned throughout the course.
• Final assessment to test the knowledge and skills gained.
• Certification awarded upon successful completion of the course.

Assessment:

• Daily quizzes to assess comprehension of key concepts.
• Practical assessments and hands-on activities to reinforce learning

For registration & more information please contact

NAYEL Training Centre 

Tel: +971 4 379 7245 | Mob: +971 50 249 6876 | WhatsApp: +971 50 249 6876

Email:  [email protected]