Operation & Maintenance of Pumps Masterclass

Course Introduction

This 5-day masterclass is designed to equip participants with in-depth knowledge and practical skills to ensure the efficient operation, maintenance, and troubleshooting of industrial pumps. The course covers a wide range of topics, including pump types, performance analysis, common failure modes, and preventive maintenance strategies. The hands-on sessions will enable participants to enhance the reliability and longevity of pumps used in various industries.

Objectives

By the end of this course, participants will be able to:

•     Understand the working principles of different types of industrial pumps.
•     Perform pump selection based on application requirements.
•     Identify common pump failures and implement troubleshooting techniques.
•     Conduct preventive and predictive maintenance on pumps.
•     Optimize pump performance to reduce energy consumption and downtime.
•     Ensure safe handling and operation of pumps in industrial environments.

Target Audience

•     Mechanical Engineers
•     Maintenance Technicians
•     Reliability Engineers
•     Plant Operators
•     Maintenance Supervisors
•     Anyone involved in the operation and maintenance of pumps

Daily Topics

Day 1: Introduction to Pumps and Their Applications

    Types of pumps: Centrifugal, positive displacement, submersible, etc.

    Pump selection criteria for various applications

    Basic hydraulics: Head, flow rate, pressure, and efficiency

    Safety considerations in pump operation

Practical Session: Identifying pump components and their functions

Day 2: Centrifugal Pumps – Operation and Maintenance

    Working principles of centrifugal pumps

    Pump performance curves and system curves

    Cavitation: Causes, effects, and prevention

    Mechanical seals, bearings, and lubrication

Practical Session: Disassembly and inspection of a centrifugal pump

Day 3: Positive Displacement Pumps – Operation and Maintenance

    Types of positive displacement pumps: Reciprocating, rotary, diaphragm

    Applications and limitations of positive displacement pumps

    Troubleshooting common issues: Leakage, vibration, overheating

    Maintenance practices for positive displacement pumps

Practical Session: Hands-on maintenance of a positive displacement pump

Day 4: Pump Troubleshooting and Failure Analysis

    Common pump problems and failure modes

    Diagnosing pump performance issues using vibration analysis and thermography

    Root Cause Analysis (RCA) for pump failures

    Developing troubleshooting checklists

Practical Session: Fault diagnosis using real-world case studies

Day 5: Pump Optimization and Reliability Improvement

    Energy efficiency in pump operation

    Condition monitoring techniques for pumps

    Preventive and predictive maintenance programs

    Best practices for pump reliability and longevity

Final Assessment & Course Review

Group exercise: Developing a pump maintenance strategy
Assessment:

•     Daily quizzes
•     Hands-on practical exercises
•     Final group project

Certification:

Participants will receive a Certificate of Completion for the Operation & Maintenance of Pumps Masterclass upon successful completion of the course.

For registration & more information please contact

NAYEL Training Centre 

Tel: +971 4 5587735 | Mob: +971 54 7962098 |WhatsApp: +971 54 7962098

Email [email protected]